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ASQ CRE Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Reliability Modeling and Prediction | 15% | - System Reliability Models - Software Reliability - Component and Part Reliability - Maintainability and Availability |
| Topic 2: Reliability Fundamentals | 15% | - Ethics and Compliance - Life-cycle Reliability Concepts - Reliability Program Planning and Integration - Leadership and Strategic Management |
| Topic 3: Reliability Testing | 15% | - Field Data Analysis - Test Planning and Strategy - Reliability Demonstration Testing - Accelerated Life Testing |
| Topic 4: Failure Analysis and Corrective Action | 10% | - FRACAS Implementation - Root Cause Analysis - Failure Analysis Methods - Corrective and Preventive Action |
| Topic 5: Reliability in Design and Development | 17% | - Failure Mode and Effects Analysis (FMEA) - Reliability Prediction and Allocation - Fault Tree Analysis (FTA) - Design for Reliability |
| Topic 6: Probability and Statistics for Reliability | 23% | - Data Collection and Analysis - Basic Probability Theory - Statistical Inference and Estimation - Statistical Distributions |
| Topic 7: Maintainability and Availability | 5% | - Maintainability Concepts - Maintenance Strategies - Availability Modeling |
ASQ Certified Reliability Engineer (CRE) Sample Questions:
1. What are the life cycle costs for a new stamping machine purchased by a metal fabrication plant?
Pertinent cost data follows:
Purchase Price = $230,000
Repair Costs = $107,000
Post Purchase Costs = $870,000
Start Up Costs = $125,000
Maintenance Costs = $420,000
Energy Costs = $325,000
Response:
A) $787,000
B) $1,207,000
C) $2,077,000
D) $1,100,000
2. The MOST valid source of failure rate data is:
Response:
A) Test data obtained under very closely controlled conditions.
B) Environmental test data.
C) Operational data.
D) The manufacturing process.
3. In the binomial expression:
Response:
A) The sum of the exponents of each term after expansion is equal to the sample size.
B) The sum of the exponents of all the terms after expansion is equal to the sample size.
C) The sum of the coefficients of each term after expansion is equal to the sample size.
D) The sum of the exponents after expansion has no relation to the sample size.
4. The first phase in the operation life history of a population of product units is typically called:
Response:
A) Debugging phase.
B) Chance failure phase.
C) Wear out phase.
D) Transition phase.
5. What is meant by catastrophic failure?
I. A gradual change in the operating characteristics of an item resulting in no loss of useful performance.
II. A sudden change in the operating characteristics of an item resulting in complete loss of useful performance.
III. A gradual change in the operating characteristics of an item resulting in complete loss of performance.
Response:
A) I
B) II
C) II and III
D) All of the above.
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: C | Question # 3 Answer: A | Question # 4 Answer: A | Question # 5 Answer: B |

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